Premium Hygienic Adiabatic Cooling System

Our Cold Steam Cooling Injector represent the pinnacle of hygienic, efficient, and easy-to-install cooling technology. The Cold Steam Cooling Injector is an innovative and dependable solution for efficient adiabatic cooling systems.

Centralized Unit
The Cold Steam Cooling Injector is a centralized pumping unit (centralized unit) that supplies up to 20 racks (AHUs). It is the culmination of HybrLab’s extensive research and development in adiabatic systems. Additionally, the system can be smoothly and easily integrated with BMC and PLC for enhanced functionality.
The Cold Steam Cooling Injector is a 100% evaporation rate adiabatic cooling system that utilizes water heat recovery by using air conditioning condensate water at temperatures below 20°C as makeup water. The system successfully reduces the supply dry bulb temperature from 55°C to a wet bulb temperature range of 24°C to 32°C ± 1°C.

High Evaporation Performance:

• Seamless Integration: Easily interfaces with existing PLC/BMS systems.
• Precision Control: Achieves high accuracy, maintaining within +/- 1% of the wet bulb temperature set point.
• Versatile Sizing: Available in various sizes, ranging from 2 L/M to 24 L/M.
• Ultra-Fine Nozzles: Features nozzles with droplet diameters as small as 10 µm for optimal performance.

Product Details:
Cold Steam Cooling Injector The cooling system through cold steam does not raise humidity levels, as it is linked to an advanced control system that works through an algorithm to control temperature and humidity.

• Energy Efficient electrical power consumption: Consumes only 0.1 KW per ton of refrigerant under nominal conditions.
• Centralized Unit: Supports up to 20 zones with a single, efficient pumping station.
• Evaporative Cooling: Utilizes advanced evaporative cooling technology for superior performance.
• Wide Capacity Range: Offers a capacity range of up to 24 L/M, catering to diverse cooling needs.

Designed to leverage the enthalpy from water evaporation, the Cold Steam Cooling Injector features an intelligent pumping station combined with a modular distribution system. It is equipped with specialized nozzles that achieve a 100% evaporation rate at ambient temperatures equal to wet bulb temperature + 1°C, allowing for a short absorption distance. Additionally, inverter modulation provides precise pump speed control, reducing energy consumption and optimizing water usage.

Key Advantages

Hygiene
• Optimal Cleanliness: Incorporates periodic washing cycles and utilizes stainless steel 316 L and/or Ni Brass distribution systems with inclined manifolds for superior drainage, ensuring hygiene without the use of chemical biocides.
Energy Efficiency
• Significant Energy Savings: Achieves low energy consumption, reducing usage by 5 to 10% compared to traditional compressed systems.
Low Maintenance
• Minimal Upkeep: Features reduced maintenance requirements due to the use of air conditioning condensate water with temperatures below 20°C. Routine maintenance and service contracts are available through a network of local agents.

Cost Overview of Cold Steam Cooling Injector in Centralized Unit Systems
The Centralized Unit configuration features a single Cold Steam Cooling Injector pumping station capable of serving multiple distribution systems (racks) installed within AHUs. This design significantly reduces installation, operation, & maintenance costs. The entire system can be managed from a single point of access, providing seamless control and ease of use. Uniquely, the Cold Steam Cooling Injector can manage up to 20 separate AHUs, setting it apart in the market. This configuration ensures a robust and efficient solution for outdoor cooling needs, delivering a 100% evaporation rate even during the hottest periods of the year.
The Cold Steam Cooling Injector is meticulously designed to meet the highest standards of hygiene, safety, and quality. Its components undergo rigorous third-party testing to ensure reliable performance and safe operation, guaranteeing adherence to top certification requirements.

Certification and Testing:

• Salt Spray Corrosion Test (MICOM INC): HybrLab fittings and stainless-steel pipes have successfully passed the salt spray corrosion test conducted by the third-party laboratory, MICOM INC.
• Compression Test (SGS): HybrLab fittings and stainless-steel pipes have been certified by SGS, passing their rigorous compression test at 130 bar.
• Material Analysis Test (SGS): HybrLab fittings and stainless-steel pipes have undergone and passed the material analysis test conducted by the third-party laboratory, SGS.

Applications, other than Outdoor Cooling
Healthcare Applications:

Maintaining optimal air humidity is crucial in healthcare environments to mitigate the transmission of airborne viruses and support respiratory health. The Cold Steam Cooling Injector is ideal for providing necessary humidity levels required in hospitals, including meeting mandatory isothermal humidification standards in operating theatres in many countries.

Museums :

Controlling air temperature and humidity is fundamental in museums to preserve delicate artworks. Materials like wood and canvas are sensitive to changes in relative humidity, which can cause dimensional changes and damage. Proper humidity control helps prevent cracks and detachment of paint from supports, preserving art for future generations. traditional systems as Evapotion rate less than 50 % could lead to damage, Efficient adiabatic cooling system with 100 % Evapotion rate recommended to be used.

Data Centers :

Humidity control is critical in data centers to prevent electrostatic discharge that could damage sensitive electronic components. Maintaining relative humidity above 35% helps create a conductive layer that dissipates static electricity safely, protecting equipment from potential damage caused by dry air conditions.

Efficient adiabatic cooling system with 100 % Evapotion rate recommended instead of use traditional systems as Evapotion rate less than 50 %.

Paint Spray Booths :

In industrial settings like paint spray booths, precise humidity control via efficient adiabatic cooling is essential year-round, particularly with the adoption of water-based paints in sectors such as aerospace and automotive industries. Proper humidity levels prevent defects such as blistering or loss of gloss, ensuring high-quality finishes and minimizing environmental impact.

Cold steam cooling injector alongside Air Cooled Chillers : Enhance efficiency up to 30 %